Insulating high-voltage (HV) components for electric automobile drive systems is no mean feat, due to new challenges during processing and increasing stipulations regarding the materials used. What’s more, car manufacturers are only too aware that electrical vehicles which are more powerful, lightweight and compact in their design are also more popular with customers. Accordingly, this makes a well-designed electronic power system and thin-walled components that can be used safely at high voltages indispensable. The new high-performance polymer, Grilamid TR XE 10991, combines excellent insulation behaviour under extreme external conditions with straightforward processing for the manufacture of HV components. Flame retardancy requirements for flat conductor sheathing for e-mobility applications are also fulfilled.