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Industrial sectors such as automotive, sanitary, mechanical engineering and medical technology, rely increasingly on polymer solutions for metal replacement – which is where EMS, as a development partner and manufacturer of high-performance polymers, comes into its own. EMS's innovative system solutions can provide customers with significant reduction in manufacturing costs as well as component weight savings, while increasing energy efficiency. As a result, metal replacement system solutions from EMS are used increasingly in functional parts for automotive interior and exterior, engine and powertrain, thermal management and e-mobility components, as well as many other applications.
Industrial sectors such as automotive, sanitary, mechanical engineering and medical technology, rely increasingly on polymer solutions for metal replacement – which is where EMS, as a development partner and manufacturer of high-performance polymers, comes into its own. EMS's innovative system solutions can provide customers with significant reduction in manufacturing costs as well as component weight savings, while increasing energy efficiency. As a result, metal replacement system solutions from EMS are used increasingly in functional parts for automotive interior and exterior, engine and powertrain, thermal management and e-mobility components, as well as many other applications.
Realization of a foothold for trucks made from EMS high-performance polymers is a good example of a successful development partnership. The steps ensure safe and comfortable entry and exit from the driver's cab. The customer was looking for an alternative to previously used metal, with hardly any visual difference and having a dirt-repellent function. EMS-GRIVORY high-performance polyamides provide the perfect solution. Close cooperation with the customer enabled development of a targeted solution using a polymer material. EMS provided support with polymer-specific design optimization, including integration of function, detailed simulation of component behavior, a tailor-made color match with an amazing metallic-looking finish, and finally, in prototype production and the start of series production. In addition to cost reduction, weight saving is also a key success factor. A weight reduction of 20% was achieved compared to traditionally used metal, meaning that more cargo can be transported. This leads to a lower carbon footprint for the transported freight and maximizes transport efficiency.
In summary, thanks to a close development cooperation, EMS provided the customer with significant cost and weight savings, as well as clear added value in terms of functionality.
